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Page 2 of 4 AF0860-XX (en)
Not User
Serviceable
*203
138
150
148
147
146
145
144
143
142
141
140
138
136
135
131
129
128
113
127
137
113
113
114
113
116
117
120
115
112
111
101
109
134
133
132
130
124
122
111
119
121
125
126
138
155
149
123
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154
152
153
4
6
1
3
2
5
TORQUE SEQUENCE
PARTS LIST / AF0860-XX
Item Description (Qty) Part No. [Mtl]
101 Base & Bearing (1) 66525-1 [A]
109 Nut
(1/2” - 20)
(6) Y11-8-C [C]
111 O-Ring
(1/8” X 8” o.d.)
(2) Y325-265 [B]
112 Cylinder (1) 96939 [Ef]
113 O-Ring
(3/32” X 7/8” o.d.)
(4) Y325-115 [B]
114 Tube (1) 96890 [C]
*115 Rod (1) [SS]
116 O-Ring
(1/4” X 8” o.d.)
(1) Y325-443 [B]
*117 Piston (1) [A]
119 Bushing (1) [C]
*120 Trip Rod Assembly (1) [A]
121 Bolt
(1/2” - 20 x 10 1/4”)
(6) 94046-1 [C]
122 Head Plate (1) 96861 [A]
123 O-Ring
(3/32” X 1/2” o.d.)
(1) Y325-109 [B]
124 O-Ring
(1/16” X 2” o.d.)
(1) Y325-32 [B]
125 Cap (1) 96897 [D]
126 Sleeve (1) 96901 [Br]
127 Ground Lug (1) 96878 [Bz]
128 O-Ring
(1/16” X 1 11/16” o.d.)
(1) 96917 [B]
129 Snap Ring
(1.180” o.d.)
(1) Y147-7 [C]
130 Washer (1) 96894 [C]
131 Pin (1) 96895 [C]
132 Driver (1) 96868 [C]
133
U-Cup
(3/16” X 1 1/2” o.d.)
(1) 96908 [B]
134 Spool (1) 96875 [A]
135 Vent Bushing (1) 96896 [D]
136
U-Cup
(5/32” X 1 3/8” o.d.)
(1) 96907 [B]
137 Tube (1) 96891 [C]
138 Socket Head Screw
(5/16”-18 X 1”)
(9) Y99-52 [C]
140 Head Manifold (1) 96856 [A]
141 Major Gasket (1) 96900 [B]
142 Valve Plate (1) 96884 [CK]
143 D-Valve (1) 96889 [D]
144 Valve Housing (1) 96866 [A]
145 Socket Head Screw
(5/16”-18 X 4 1/2”)
(2) Y99-516 [C]
146 Pilot Insert (1) 96882 [D]
147 Pilot Valve Plate (1) 96883 [CK]
148 Pilot Gasket (1) 96899 [B]
149 Vent Plug (1) 96906 [D]
150 Pilot Cover (1) 96865 [A]
152 U-Cup (1) Y186-24 [B]
153 Washer (1) 92216 [Br]
154 Snap Ring (1) Y147-237 [C]
155 Muer (1) 96916 [C]
201 Muer Kit
(Optional, See Fig. 4)
(1) 67445-3 [C]
202 Regulator / Shut-O
(Optional, See Fig. 4)
(1) 67442
*203
Piston Assembly
(includes items 115, 117,
119 & 120)
(1) 67497
Lubriplate FML-2 Grease Packet
(1/4 oz.)
(2) 94276
Figure 2
TORQUE REQUIREMENTS
NOTE: DO NOT OVERTIGHTEN FASTENERS.
Tighten (109 & 121) to 10-15 ft-lbs (13.6-20.3 Nm)
Tighten (138 & 145) to 50-60 in-lbs (5.6-6.8 Nm)
LUBRICATION / SEALANTS
NOTE: Lubricate with Grease (ARO p/n 94276).
Items included in Service Kit (637489)
For simplication of ordering and stocking, the Universal Service
Kit contains service parts that can be used for every size of air mo-
tor. When repairing the motor, use only the parts that are needed
for that specic motor. Extra service parts from the kit will remain
after repair of the air motor.