Graco M02xxx Outboard Motor User Manual


 
Repair
12 312796R
Reassemble the Air Valve
1. Lubricate detent cam (104) and install into hous-
ing.
2. Lubricate the u-cups (108†) and install on the pis-
ton (102) with lips facing toward the center of the
piston.
3. Lubricate both ends of the piston (102) and install
it in the housing.
4. Lubricate and install the detent assembly (103)
into the piston.
5. Standard models (No DataTrak or DataTrak with
cycle count only): Lubricate new o-rings (106†✠◆)
and install on the end caps (107). Install the end
caps into the housing.
DataTrak models with runaway protection sole-
noid: Lubricate and install new o-ring (106†✠◆) on
bottom end cap (107). Lubricate and install new
o-ring (119†✠◆) and runaway reset button (118) on
top end cap (117). Install the end caps (107,
117) into the housing.
6. Install a snap ring (110◆✠ ) on each end to hold end
caps in place.
7. Install the spring (111).
8. M02xxx and M04xxx Motors: Lubricate and install
the air valve cup (112). Align the small round mag-
net with the air inlet.
M07xxx, M12xxx, and M18xxx Motors: Lubricate
and install the cup o-ring (112b) on the cup body
(112a), then assemble the cup body to the cup
base (112c). Lubricate and install the cup assem-
bly. Align the small round magnet with the air inlet.
9. Install the valve plate (105). Tighten the screws
(109†) to hold it in place.
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. 7: Air valve u-cup installation
Lips face down
Lips face up
108†
108†
102
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. 8: Cup installation
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. 9: Two-piece cup installation
Magnet
112
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112c
112b
112a
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