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PAGE 4 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01)
TABLE OF CONTENTS
Here's How To Get Help .................................................. 3
Table Of Contents ........................................................... 4
Parts Ordering Procedures ............................................. 5
Rules for Safe Operation .............................................. 6-9
Towing and Transportation ............................................. 10
Trailer Safety Guidelines ............................................11-15
Trailer Wiring Diagram .................................................... 16
Operation Decals ....................................................... 17-18
DCA-25SSAI Specifications .......................................... 19
General Information ....................................................... 20
Major Components ........................................................ 21
Dimensions .................................................................... 22
Control Panel Descriptions ........................................24-25
Engine Operating Panel Descriptions ........................ 26-27
Output Terminal Panel Descriptions ...........................28-29
Output Amerage Setup ..............................................30-31
Output Voltage Setup.................................................32-35
Installation .................................................................36-37
Pre Setup ..................................................................38-41
Load Application ............................................................ 42
Generator Start-up Procedure ................................... 43-45
Generator Shutdown Procedure ..................................... 46
Maintenance .............................................................. 47-48
Generator Wiring Diagram .............................................. 50
Engine Wiring Diagram .................................................. 51
Engine Troubleshooting .............................................. 52-53
Generator/Engine Troubleshooting ................................. 54
Explanation of Codes in Remarks Column .................... 56
Suggested Spare Parts ................................................. 57
MQ POWER DCA-25SSAI
AC GENERATOR
Generator Assembly .................................................. 58-59
Control Box Assembly ...............................................60-61
Engine & Radiator Assembly.....................................62-67
Engine Operating Panel Assembly ............................ 68-69
Output Terminal Assembly .........................................70-71
Battery Assembly ......................................................72-73
Muffler Assembly ......................................................74-75
Fuel Tank Assembly .................................................. 76-77
Enclosure Assembly ................................................. 78-81
Rubber Seal Assembly ..............................................82-83
Name Plate And Decals ............................................84-85
ISUZU C240 ENGINE
Cylinder Head and Cover Assembly ..........................86-87
Cylinder Block Assembly ..........................................88-89
Timing Gear Assembly ..............................................90-91
Flywheel Housing Assembly ..................................... 92-93
Oil Pan Assembly ......................................................94-95
Oil Pump Assembly ..................................................96-97
Crankshaft, Bridge and Flywheel Assembly ..............98-99
Oil and Fuel Filter Assembly ................................. 100-101
Oil Pipe Assembly ................................................. 102-103
Water Pump and Fan Assembly ............................ 104-105
Intake and Exhaust Manifold Assembly ................ 106-107
Air Cleaner Assembly ............................................ 108-109
Engine Foot Assembly .......................................... 110-111
Injection Pump Assembly ..................................... 112-113
Electrical Parts Assembly ..................................... 114-115
Accessories .......................................................... 116-117
Injection Pump Comp. Assembly .......................... 118-121
Governor Comp. Assembly.................................... 122-127
Feed Pump Comp. Assembly ................................ 128-129
Auto Timer Assembly ............................................ 130-131
Nozzle Holder Comp. Assembly ............................ 132-133
Starter Comp. Assembly ....................................... 134-135
Alternator Comp. Assembly ................................... 136-139
Terms and Conditions of Sales .................................... 140
NOTE
Specification and part numberSpecification and part number
Specification and part numberSpecification and part number
Specification and part number
are subject to change withoutare subject to change without
are subject to change withoutare subject to change without
are subject to change without
noticenotice
noticenotice
notice
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..
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