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GP Series Portable Chillers Chapter 5: Maintenance 38 of 73
Chapter 5: Maintenance
5-1 Lubrication
Grease all fan motors, and pump motors that do not have permanently sealed bearings. Be
sure to use an all-purpose industrial grease with a temperature reference of 185˚ F (85˚ C).
Remove the grease relief plug (motors only) before adding grease, add grease until a small
amount pours out, and replace the plug when finished.
Caution! Failure to remove the grease relief plug will result in dislodging the bearing
grease seal, eventually causing bearing failure.
Refrigeration compressors are hermetically sealed and no lubrication is required.
5-2 Filter Cleaning
Air filter cleaning is important to keep your air-cooled portable chiller operating at peak
efficiency and capacity. Clean the filters whenever they appear dirty, or at regularly
scheduled intervals.
1. Turn the chiller off.
2. Slide the filter rod to release it from the frame at the top and bottom.
3. Wash down the filter with clean water (preferably with a garden hose), directing the flow
of water opposite the direction of airflow. If dirt is heavy, use a mild detergent and rinse
well. Allow the filter to dry completely before replacing it on the chiller.
Note: Keep a spare air filter set on hand. Install and use it while cleaning).
Caution! Do not use compressed air to blow off a dirty filter. It will not clean very well,
and the filter could be damaged. Never run the chiller without properly
installed filters.
5-3 Maintaining the Condenser
Dirty condenser heat exchange surfaces reduce system capacity and efficiency.
Air- and Remote Air-Cooled Chillers
Brush or vacuum light dirt accumulations off the aluminum condenser fins. Avoid bending or
damaging them. Heavy dirt accumulations on the fins may require professional cleaning.
Water-Cooled Chillers
Proper water treatment will greatly reduce cleaning intervals.
Coaxial Condensers (5-15 tons). Remove dirt and slime in the condenser tube water side by
reverse-circulating with a mild detergent and water solution. Remove mineral deposits by
reverse circulating Liquid Inhibited Acid De-Scaling Solution (Part No. A0502600) through
the water side of the condenser. Follow the directions on the container.
Shell & Tube Condensers (20-60 tons). Remove dirt and slime in the condenser tube water
side by cleaning with a nylon tube brush. Remove mineral deposits by reverse circulating
Liquid Inhibited Acid De-Scaling Solution (Part No. A0502600) through the tube water side
of the condenser. Follow the directions on the container.
The refrigerant side is sealed and requires no routine maintenance.