Lincoln Electric SVM129-B Marine Battery User Manual


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G-6
ELECTRICAL DIAGRAMS
INVER
TEC S
TT & S
TT II
J28
1
1
50V
0.1
C413
+15V_REM
50V
0.1
C
411
+15V_REM
REM
REM
3.92K
R463
METER_2
METER_1
PB_SCALED
1.00K
R436
3.92K
R461
J28
10
J28
6
J
28
3
1
5.0K
R437
10.0K
R431
OCI4
Vcc
GND
HP2231
5
8
1.00K
R432
0.01
W4
FILE: G2781_1D1
+PWR
+VIN
-
PWR
+
VIN
+
PWR
BACK
GROU
ND
M
ETER
-
VIN
POWER
TO
BOARD
4
2
3
J1
1
Input- Current
Feedback
Vac In
COMMON CONNECTION
FRAME CONNECTION
LAST NO. USED
129, 211, 314, 475
165, 242, 345, 564
117, 211, 310, 424
VOLTAGE NET
1
9
16
8
to Control Panel
Analog Logic I/O
J2
to Control Panel
Analog Logic I/O
1
6
3
4
J3
C-
D-
R-
SUPPLY
LABELS
1/4W
(UNLESS OTHERWISE SPECIFIED)
UNLESS OTHERWISE SPECIFIED)
200 SERIES- TRIGGER CIRCUIT
100 SERIES- ARC SENSE CIRCUIT
REFERENCE DESIGNATOR SERIES DEFINITIONS
GENERAL INFORMATION
1A, 400V
RESISTORS = Ohms (
MFD
CAPACITORS =
ELECTRICAL SYMBOLS PER E1537
DIODES =
(
.022/50V
(SHEET 2)
UNLESS OTHERWISE SPECIFIED)
(SHEET 2)
+15V
COMM
PHA OUTPUT
P
HB OUTPUT
0.01
W1
ON HOLES SIZES PER E-2056
ON 2 PLACE DECIMALS IS + .O2
UNLESS OTHERWISE SPECIFIED TOLERANCE
3SEC
ARC_START
WITH PUBLISHED STANDARDS
ON 3 PLACE DECIMALS IS + .OO2
ON ALL ANGLES IS + .5 OF A DEGREE
MATERIAL TOLERANCE ("t") TO AGREE
J3
6
Ch'ge.Sht.No.
+5.1V
PL
ASM
A
BOOST
M
ETER
-PWR
-VIN
A
J28
13
J28
5
39
20V
C469
562
R479
Q6
2N4401
J27
4
J28
12
33.2K
R485
X18
3
2
1
J27
8
J28
9
J28
4
J28
2
J3
5
X22
3
5
4
Remote
Control
10
6
5
1
J27
J28
14
1
7
8
Darlington
Drive- Output
W4
STT CONTROL
Q10
POWER SUPPLY SOURCE POINT
SCHEMATIC (Sheet 1 of 2)
DZ20
EARTH GROUND CONNECTION
OCI7
SHT.
NO.
G
X36
SUP'S'D'G.
04/12/94
SCALE
DATE
NONE
CLEVELAND, OHIO U.S.A.
DR.
MLD
300 SERIES- DIGITAL LOGIC CIRCUIT
400 SERIES- ANALOG LOGIC CIRCUIT
THE LINCOLN ELECTRIC CO.
SUBJECT
CHK.
EQUIP.
(SHEET 1)
TYPE
(SHEET 1)
A
NAND
B
HOT START TIME
CW
10K
N.A. SINCE COMPONENTS OR CIRCUITRY ON A PRINTED CIRCUIT BOARD MAY CHANGE
NUMBER.
WITHOUT AFFECTING THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY
NOTES :
NOT SHOW THE EXACT COMPONENTS OR CIRCUITRY OF CONTROLS HAVING A COMMON CODE
P
INCH SLOW RAMP
COMMAND SIGNAL
BALL
PINCH KNEE
KEEP_ALIVE LEVEL
PINCH FAST RAMP
BACKGND
P
_BOOST
P
INCH RAIL
RAMP
FUSE
KEEP_ALIVE LEVEL
TAILOUT
BACKGND
OFF
J27
3
C453
100K
R496
X
30
3
5
4
10.0K
R536
100
R481
MILD
-
> .045 DIA WIRE
< .035 DIA WIRE
-
CURRENT FEEDBACK
1V/100A
WIRE TYPE SELECT
WIRE SIZE SELECT
SENSE
BOARD
1014
B
5V
3V
B
NAND
+
15V POWER SUPPLY FOR
DIGITAL, TRIGGER & ANALOG SECTIONS
10K
CW
REMOTE PB POT
STAINLESS
1
8 VAC
lm350
A
1
014
INTEGRATOR
CURRENT
CURRENT
C
OUNTER
D
UAL FF
P
WM
G
P
OWER PLANE
C
OUNTER
GROUND PLANE
33.2K
R518
X35
1
2
3
1
.0
35V
C423
X
36
4
5
6
3
32K
R522
X35
7
6
5
68.1K
R514
221K
R521
10.0K
R510
68.1K
R513
J27
1
200V
.33
C464
47.5K
R519
1W
10V
DZ9
J1
1
J1
2
1.0
3
5V
C412
+
t
56
R526
J3
1
J1
4
J1
3
10.0
R466
+
t
.25
R
467
1
2
J
3
4
X
25
SG3846
12
13
1
W
10V
DZ20
1N914
D412
2.5V
LOCAL PB POT
10K
CW
POWER
POTS
CONTROL
10 VDC
REMOTE_POTS
+15V
+15V
C461
2
.67K
R544
75.0
R504
100
R489
10.0
R500
100
R507
J27
2
J27
9
J27
1
0
J
3
3
X33
TL431
REF
8
1
6
SS_WIRE
1.0
35V
C404
2
.67K
R545
5.62K
R472
1.30K
R505
1.0
35V
C
402
2
.67K
R406
1W
12V
DZ11
1.0
35V
C446
1.0
3
5V
C460
1.00M
R469
1.0
3
5V
C
400
C401
1.50K
R503
D407
J
2
1
5
1
00
R404
+15V
1W
12V
DZ10
1.30K
R400
1.30K
R401
J
3
2
J
2
16
J
2
10
75.0
R402
1.30K
R506
D400
C403
10.0
R501
1.00M
R533
1W
12V
DZ18
10.0K
R403
4.75K
R502
2
.67K
R546
/PB_LOCAL
NAND
+
15V
Q9
2
N4401
/ARC
X14
1
1
12
1
3
X14
10
8
9
1
0K
R320
OCI1
HP2231
1
2
L
T1014
X24
4
11
4
066B
X30
14
7
L
M2901
X23
3
12
50V
0.1
C459
1N4936
D303
50V
0.1
C427
100V
330p
C306
+15V
/PINCH
/PWM_SYNC
/
PWM_SYNC
N
AND
1
4
7
/Q2
D1
VDD
Q1
S
ET 2
CLOCK 2
/Q1
Q2
CLOCK 1
VSS
R
ESET 1
MC14013B
S
ET 1
D2
R
ESET 2
X19
11
10
13
8
12
2
1
6
4
9
5
3
50V
0.1
C428
3
.92K
R
457
X
17
4
5
6
X
14
3
2
1
B
2.21K
R317
100V
3
30p
C
305
OCI3
HP2231
6
3.01K
R456
3.01K
R454
56.
2K
R321
4.75K
R319
OCI3
HP2231
7
4
.75K
R318
X
16
4
5
6
+15V
A
RC_START
/
PWM_SYNC
START_RESET
N
AND
D
PINCH SIGNAL
TO FE (SHEET 2)
FOR ENERGY
C
ONTROL OPTION
"
DIGITAL LOGIC"
GROUND PLANE
C
A
BALL_OR_FUSE
NAND
O
P AMP
B
A
N
AND
B
NAND
P
OWER PLANE
C
OMPARATOR
S
WITCH
E
NABLE (SHEET 2)
ENERGY CONTROL OPTION
PINCH LATCH
P_BOOST ONLY AFTER
P
_BOOST TIME (SHEET 2)
ENERGY CONTROL OPTION
H
= A>100
V=ARC
KEEP IN P_BOOST
U
NTIL ARC STARTS
C
X16
1
0
8
9
150K
R422
S
LOW RAMP
Q8
2
N4401
2.
67K
R452
3.32K
R426
1
3
12
Vc
GND
S
YNC
X25
V+
Vref
C
LIM
O
UTB
COMP
I-
I+
V
-
O
UTA
S
HUT
C
T
RT
V
in
S
G3846
9
3
8
4
10
5
6
2
15
1
1
1
4
16
1
7
B
P_BOOST COMMAND
C473
L= .035
H= .045
(
SHEET 2 )
V
error
X22
8
6
9
10.0K
R551
100
R405
1us MIN PULSEWIDTH
15.0K
R453
3us MAX DEADTIME
1
0K
CW
R425
1N4936
D
401
500
CW
R429
267K
R423
1.00K
R427
47.5K
R419
100K
R424
1
00A/ms
A
R
AMP
PINCH
1014
X21
10
1
2
11
1.00K
R428
X24
1
2
3
1
00V
4
7p
C
410
475K
R421
47.5K
R420
100K
R
416
X21
8
6
9
X31
1
0
12
11
100K
R552
X21
1
13
2
39
20V
C465
1
5.0K
R410
B
1
000A/ms
FAST RAMP
50V
.018
C
418
10.0K
R564
CURRENT
ERROR AMP
22.1K
R555
GENERATOR
WAVEFORM
SAWTOOTH
1.8
20V
C
419
D
Q4
2
N4401
B
C
OMMAND
6.81K
R411
A
100V
100p
C472
Q10
2N4401
4
7.5K
R409
COMMAND
LOCAL_POTS
26.
7K
R451
+15V
+5.1V
LOCAL
+15V
N
AND
M
C14538B
T
IMERTIMER
O
P AMP
G
ROUND PLANE
A
L
M224
375us
+5 VOLT
POWER
METER
2.5V
B
L
M224
POWER PLANE
2.67K
R508
825
R486
1
0.0K
R527
X34
7
6
5
X26
TL431
REF
8
1
6
1.0
35V
C448
1.00M
R511
D413
C314
X34
1
2
3
C463
10.0K
R528
1W
12V
D
Z19
825
R488
825
R482
825
R487
2.21K
R473
2.43K
R474
10.0
R
484
10.0
R483
1.0
35V
C462
4093B
X11
7
14
50V
0.1
C433
5
0V
0.1
C432
50V
0.1
C467
50V
0.1
C466
L
T1014
X35
4
11
4093B
X12
7
14
X9
16
8
M
C14538B
X10
16
8
5
0V
0.1
C445
L
M224
X34
4
11
50V
0.1
C443
50K
C
W
R301
3.92K
R300
4
.7
35V
C
440
+15V
+
15V
J28
1
4
50V
0.1
C439
5
0V
0.1
C442
50V
0.1
C456
50V
0.1
C441
M
C14040
X
32
8
16
M
C14040
X
20
8
16
1N4007
D307
1400V
.0047
C310
2
43
R337
1000
35V
C311
C312
1N4007
D308
J28
7
2.67K
R541
500
CW
R339
2.67K
R543
2.43K
R338
2.67K
R542
1
00
20V
C313
M
C14013B
X
19
7
14
1N4007
D306
1N4007
D309
ADJ
IN
OUT
s18395-23
X8
D310
15.0K
R335
15.0
R515
X23
1
6
7
100K
R450
OCI6
HP2231
1
2
X
22
1
1
3
2
1N4936
D
302
1N914
D424
X31
3
5
4
10.0K
R444
82.5K
R560
X36
1
0
8
9
X36
11
1
2
1
3
4.75K
R537
100
R525
D402
100V
3
30p
C471
D
410
150K
R523
PRI_FB
PB_START
+
15V
+15V
+15V
ARC
+15V
P
INCH
C
FB
+15V
PINCH
P
WM_EN
1014
B
B
C
N
AND
1014
COM
M
AND
ARC
&
/
RAM
P
CTRL
A
PB_START SIGNAL
TO FE (SHEET 2)
FOR ENERGY
C
ONTROL OPTION
( SHEET 2 )
A
1
014
OVERCURRENT
TRIP TIMING
X
30
1
13
2
LOCAL
56.
2K
R307
P
BOOST
X21
3
5
4
X24
7
6
5
10K
.
294V
C
1014
PI
NCH FAST
RAMP ENABLE
2
901
C
PINCH LIMIT
500A MAX
PI
NCH
BREAK
POI
NT
(
PI
NCH
K
NEE)
D
PINCH COMMAND
2
901
B.PT
PI
NCH
COM
M
AND
LM224
C
B
L
M224
"ANALOG LOGIC"
D
17.8K
R408
X34
8
9
10
8.25K
R530
1
5.0K
R
550
1
.00K
R
532
X23
1
3
10
11
15.0K
R407
10K
R414
X23
14
8
9
10K
R
412
5
0V
.
0047
C407
X24
8
9
10
2
00
R413
/HOT_START
LOCAL_POTS
PB_SCALED
X34
14
13
12
2.21K
R417
2.21K
R418
1.0
35V
C409
1
W
1
5V
DZ12
100K
R471
47.5K
R
415
OCI2
HP2231
7
4093B
X13
7
14
1
0.0K
R540
R
ST
/Q
T
2
Q
A
B
T
1
X
9
1
3
4
2
6
57
4.75K
R302
GROUND PLANE
P
OWER PLANE
N
ANDNAND
O
P AMP
FROM FE (SHEET 2)
ARC/SHORT DETECT
C300
A
ARC
+15V
/BALL
PINCH
METER_1
METER_2
+15V+15V
REMOTE
PWM_EN
R
AMP
+5.1V
P BOOST
OUTA
+15V
OUTB
10.0K
R539
0.01
W
2
10.0K
R529
1.00M
R448
100K
R459
0.01
W
3
OCI4
HP2231
7
OCI4
H
P2231
6
OCI5
HP2231
4
3
100V
330p
C
470
10K
CW
R441
X29
8
9
1
0
50V
.0047
C422
26.
7K
R538
50V
.
0047
C414
56.
2K
R442
OCI5
H
P2231
1
2
D419
100K
R446
X22
1
0
12
1
1
22.1K
R499
475
R458
100
R440
5
0V
820p
C416
D418
D404
13.7K
R447
4.75K
R468
C415
D417
6.81K
R494
RST
/Q
T2
Q
A
B
T1
X10
1
3
4
2
6
5
7
OCI4
HP2231
4
3
O
CI4
HP2231
1
2
/
ARC
+
15V
+
15V
/RAMP
RAMP
START_RESET
/
ARC
OR
RAM
P
CTRL
C
L
M224
RAMP IN
P BOOST
120us
B
A
B
A
A
+1.42V
D
C
URRENT LEVEL
"KEEP ALIVE"
SCALED_BGND
PWM OUTPUT
TO FRONT END
( SHEET 2 )
CIRCUIT
ISOLATED
A
B
(
SHEET 2)
332
R430
15.0K
R439
D405
B
D
ARLINGTON
/DON_MIN
150us MIN
O
N TIME
COUNTER
N
AND
NAND
DON_MIN
/
C
O
U
N
T
3.92K
X15
3
2
1
X15
4
5
6
A
16
8
VDD
/C
Q
7
Q12
M
C14040
Q4
VSS
R
Q3
Q11
Q
8
Q10
Q9
Q
6
Q2
Q5
Q1
X
20
13
1
2
14
1
1
1
0
9
1
5
7
6
5
4
3
1
2
X15
1
1
12
13
X16
3
2
1
4.75K
R557
A
50V
0.1
C307
R
ST
/Q
T2
QA
B
T1
X10
1
5
13
12
1
4
10
11
9
1
N4936
D421
511
R326
B
1
N4936
D301
10.0K
R325
10.0K
R331
1.00K
R345
DISABLE OPTION TO START
N
AND
H
= OPTION ENABLED
L
= NO OPTION
4.75K
R323
1N4936
D422
4
.75K
R322
1N4936
D420
15.0K
R341
L
M224
X29
4
11
A
BOOST TIME LIMIT
50V
0.1
C458
1.3 msec PLASMA
NAND
PWM_SYNC
D
O
P AMP
/PB_OPTION
+15V
PINCH
P
B_START
+15V +15V
C
A
N
AND
R329
1
0.0K
R324
1.0
35V
C309
50V
0.1
C308
/HOT_START
ARC_START
+15V
H= OPTION PB TIME
L
= LOCAL PB TIME
X31
1
13
2
3.92K
R332
X15
10
8
9
OCI2
V
cc
GND
HP2231
5
8
5
0V
0.1
C429
10K
R312
5
0V
0.1
C425
4
066B
X31
14
7
10K
R455
/RESET
CFB
RESET
+5.1V
O
UTA
O
UTB
50V
0.1
C426
X
12
10
8
9
S
WITCHSWITCH
X
14
4
5
6
10K
R316
39.2K
R311
10.0K
R
310
B
A
L
L
_
O
R
_
F
U
S
E
PWM
2901
B
1V=100A
D
NAND
N
AND
C
N
AND
3
.1V
1
014
D
1V
RST
/Q
T2
QA
B
T1
X9
15
13
12
14
10
11
9
24.3K
R553
C474
100K
C
W
R313
X35
1
4
13
12
X17
1
0
8
9
15.0K
R554
C304
4
066B
X22
14
7
50V
0
.1
C457
CFB
/PINCH
+5.1V
+15V
+15V
33.2K
R517
OVERCURRENT TRIP
33.2K
R516
X
35
8
9
1
0
+15V
+15V
FUSE
+15V
50V
0.1
C438
DV/DT
NAND
FROM FE (SHEET 2)
DV/DT LEVEL DETECT
4093B
X18
7
14
4093B
X14
7
14
D
4
066B
X21
14
7
4093B
X36
7
14
X
11
4
5
6
X16
11
1
2
13
D
305
OCI1
HP2231
4
3
50V
0.1
C468
D300
FUSE
+15V
PINCH
ARC
+15V +15V
N
AND
F
USE GEN.
DV/DT
1ms
B
R
EPETITIOUS
P
INCH LIMITER
COUNTER
FORCES THIRD CONSECUTIVE
PINCH TO BREAK INTO ARC
DV/DT KILLER
/K
IL
L
E
R
N
AND
S
WITCH
N
AND NANDNANDNAND
BALL
A
/KILLER
KILL_RC
C
NAND
PINCH KILLER Varc
ADJUST FE (SHEET 2)
D
NAND
D
/K
IL
L
E
R
NAND
KILLER
KILL_START
B
750us
/KILLER
BALL_OR_FUSE
B
D
NAND
3.92K
R308
4
.75K
R340
OCI2
HP2231
6
50V
0.1
C434
50V
0.1
C435
50V
0.1
C436
5
0V
0.1
C444
50V
0.1
C437
4093B
X17
7
14
4093B
X16
7
14
4093B
X15
7
14
1
6
8
VDD
/C
Q7
Q12
MC14040
Q4
VSS
R
Q3
Q11
Q8
Q10
Q9
Q6
Q2
Q
5
Q1
X
32
1
3
12
1
4
11
10
9
15
7
6
5
4
3
1
2
X17
11
1
2
13
C302
X
13
3
2
1
Q
3
2
N4401
X11
1
0
8
9
10.0K
R333
4.75K
R305
100K
CW
R304
33.2K
R309
X13
4
5
6
100V
330p
C303
1
0K
R
314
Q7
2N4403
75.0
R512
X13
1
1
12
1
3
4
.75K
R334
X11
11
12
1
3
50V
2700p
C475
4.75K
R306
3
32K
R562
10.0K
R561
X12
4
5
6
X12
11
12
1
3
5.62K
R
303
1
00V
100p
C301
X
36
3
2
1
D411
X
12
3
2
1
1
0.0K
R
509
10.0K
R563
1
N914
D423
X11
3
2
1
X28
13
10
11
1
50K
R524
100K
R559
12Vdc
CR1
C
/RESET
/ARC
PINCH
+
15V
/BALL
/PINCH
A
RC
/RESET
+15V
+5.1V
+15V
+15V
FUSE
S
TART
FUSE_RESET
C
N
AND
B
A
N
AND
B
A
MPS>100
A
NAND
/
ARC NAND
N
AND
A
BALL_DELAYED
OUTPUT DISABLE
OVERCURRENT
B
/BALL_DELAYED
/(BALL & SHORT)
O
VERCURRENT FAULT
( SHEET 2 )
TO TRIGGER CIRCUIT
A
RC
B
RESET
P
ULSE
NAND
/
BALL_RC
C
N
AND
/KILLER
D
2
901
N
AND
/ARC
NAND
A
/RESET
A
NAND
150us FUSE ENTRY
ARC KILLER PULSE
1N4936
D416
X
17
3
2
1
X13
1
0
8
9
ARC
/
RAMP
+15V
CW
SHORT OR 500K POT
5
00K
T
AIL OUT
A
BACKGROUND COMMAND
D
N
AND
D
INCREASE TAILOUT
D
URING HOT START
C
LOCAL BG POT
10.0
R434
J
2
11
J2
14
82.5K
R
443
C406
J
2
5
J2
7
267K
R490
10.0K
R435
D414
X31
8
6
9
1
.00M
R449
1
0.0K
R445
50V
0
.1
C450
50V
2700p
C417
D409
X24
14
13
1
2
D403
REMOTE_POTS
X29
7
6
5
/HOT_START
+15V
+15V
HOT_START
REMOTE
+
15V
ARC_START
1.0
35V
C447
D408
HOT_START
REMOTE
LOCAL
D
URING HOT START
11% BACKGROUND INCREASE
LM224
Unused Devices
D
C
LM224
TIMING
HOT START
GENERATOR
D
REM
OTE BG POT
CW
C
W
10K
L
M224
B
J27
5
J2
3
100
R491
J27
7
2.67K
R547
2.67K
R549
10.0
R492
2.67K
R548
100
R493
J27
6
1.00M
R534
2.67K
R495
X29
1
2
3
20.0K
R498
150K
R
497
1.00M
R520
D415
1W
12V
DZ16
X30
8
6
9
X30
10
12
1
1
C455
C454
100K
R480
+15V
1.00M
R476
D406
1W
12V
DZ15
10.0K
R478
1W
12V
DZ17
1.0
35V
C452
X29
14
13
1
2
1.0
35V
C451
100
R477
10.0K
R475
C449
C405
+15V
J2
1
4.
75K
R556
X23
2
4
5
10K
CW
R
328
Q2
2
N4401
100
R342
10.0K
R330
511
R327
J28
1
D
304
X18
1
1
12
13
J28
8
2.21K
R343
100
R470
J
2
4
50V
0.1
C424
OCI3
V
cc
GND
HP2231
5
8
+15V
/PB_OPTION
/
PB_LOCAL
P BOOST
SS_WIRE
+
15V
ON
OPTO
H = STAINLESS
L = MILD
C
L=DISABLE LOCAL PB TIME
I
SOLATOR
B
OARD
D
O
N
_
R
E
S
E
T
B
2
901
H= OPTION PB TIME
1W
15V
D
Z8
2.21K
R344
TO FE (SHEET 2)
FOR ENERGY CONTROL
OPTION
WIRE TYPE POSITION
X18
10
8
9
+5.1V
L
=
OP
T
I
ON
P
B
T
I
M
E
D
L=DISABLE OPTION PB TIME
B
DARL. DRIVE
OCI6
H
P2231
4
3
1
00
R433
50V
0.1
C430
X18
4
5
6
J2
6
J2
1
2
J2
8
J2
9
J2
1
3
J
2
2
5-19-95
5-24-96E
2781-A
2
7
8
1
-A
G-6
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Schematic - Control PC Board - Codes 10151 - 11092 - (G2781 Sheet 1 of 2)
NO
TE:
Linc
oln Elec
tric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty.
Individual Print
ed Circuit Board Components are not available from Lincoln Electric.
This in
f
ormation is provided
for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the machine.
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