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ENGINE LUBRIC ATION SYSTEM 4-1
4
Engine Lubrication System
Table of Contents
Exploded View........................................................................................................................ 4-2
Engine Oil Flow Chart............................................................................................................. 4-4
Specifications ......................................................................................................................... 4-6
Special Tool and Sealant........................................................................................................ 4-7
Engine Oil and Oil Filter.......................................................................................................... 4-8
Oil Level Inspection ........................................................................................................... 4-8
Engine Oil Change............................................................................................................ 4-10
Oil Filter R eplacement ...................................................................................................... 4-10
Oil Cooler................................................................................................................................ 4-11
Oil Cooler Removal........................................................................................................... 4-11
Oil Cooler Installation........................................................................................................ 4-11
Oil Cooler Disassembly..................................................................................................... 4-12
Oil Cooler Assembly ......................................................................................................... 4-12
Oil Cooler Inspection ......................................................................................................... 4-13
Breather Case and Oil Separator Tank................................................................................... 4-14
Breather Case Removal.................................................................................................... 4-14
Breather Case Installation................................................................................................. 4-14
Oil Separator Tank Removal............................................................................................. 4-14
Oil Separator Tank Installation.......................................................................................... 4-15
Blowby Gas System Inspection ........................................................................................ 4-15
Oil Pan.................................................................................................................................... 4-16
Oil Pan Removal............................................................................................................... 4-16
Oil Pan Installation............................................................................................................ 4-16
Oil Pump S procket, Oil Pump and Oil Pressure Relief Valve ................................................. 4-17
Oil Pump Sprocket Removal............................................................................................. 4-17
Oil Pump Sprocket Installation.......................................................................................... 4-17
Oil Pump Removal............................................................................................................ 4-18
Oil Pump Installation......................................................................................................... 4-18
Oil Pump Inspection.......................................................................................................... 4-19
Oil Screen Removal.......................................................................................................... 4-19
Oil Screen Installation....................................................................................................... 4-19
Oil Pressure Relief Valve Inspection................................................................................. 4-20
Oil Pump Sprocket Chain Removal .................................................................................. 4-20
Oil Pressure Measurement..................................................................................................... 4-21
Oil Pressure Measurement ............................................................................................... 4-21
Oil Pressure Switch ................................................................................................................ 4-23
Oil Pressure Switch Removal ........................................................................................... 4-23
Oil Pressure Switch Installation ........................................................................................ 4-23