Filter
Top Products
ENGINE BOTTOM END 8-1
8
Engine Bottom End
Table of Contents
Exploded View........................................................................................................................ 8-2
Specifications ......................................................................................................................... 8-4
Special Tools and Sealant ...................................................................................................... 8-6
Coupling ................................................................................................................................. 8-8
Coupling/Output Shaft Removal ....................................................................................... 8-8
Coupling/Output Shaft Installation .................................................................................... 8-9
Coupling Damper Inspection............................................................................................. 8-10
Output Cover Oil Seal Replacement................................................................................. 8-10
Oil Seal Inspection............................................................................................................ 8-11
Magneto Cover Bearing Replacement.............................................................................. 8-11
Ball Bearing Lubrication.................................................................................................... 8-11
Ball Bearing Inspection ..................................................................................................... 8-11
Magneto Flywheel .................................................................................................................. 8-12
Magneto Flywheel Removal.............................................................................................. 8-12
Magneto Flywheel Installation........................................................................................... 8-12
Stator...................................................................................................................................... 8-14
Stator Removal ................................................................................................................. 8-14
Stator Installation ..............................................................................................................8-14
Crankcase Splitting................................................................................................................. 8-15
Crankcase Splitting........................................................................................................... 8-15
Crankcase Assembly ........................................................................................................ 8-16
Crankshaft and Connecting Rods........................................................................................... 8-18
Crankshaft Removal ......................................................................................................... 8-18
Crankshaft Installation ...................................................................................................... 8-18
Connecting Rod Removal................................................................................................. 8-19
Connecting Rod Installation.............................................................................................. 8-19
Connecting Rod Bend....................................................................................................... 8-21
Connecting Rod Twist....................................................................................................... 8-22
Connecting Rod Big End Side Clearance......................................................................... 8-22
Connecting Rod Big End Bearing Insert/Crankpin Wear .................................................. 8-22
Crankshaft Main Bearing Insert/Journal Wear.................................................................. 8-24
Crankshaft Side Clearance............................................................................................... 8-26
Crankshaft Runout............................................................................................................ 8-26