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4-14 ENGINE LUBRICATION SYSTEM
Breather Case and Oil Separator Tank
Breather Case Removal
•
Remove:
Seat (see Hull/Engine Hood chapter)
Exhaust Manifold (see Exhaust System chapter)
Clamp [A]
Breather Hose [B]
Breather Case Mounting Bolts [C]
•
Pull the breather case [D] upward.
Breather Case Installation
If the breather pipe [A] removed, install the pipe as follow.
○
Apply grease to the O-ring [B].
○
Install the O-ring to the short length pipe side [C] of the
breather pipe.
○
Install the breather pipe so that the short l ength pipe side
faces downward.
Torque - Breather Pipe Bolts: 8.8 N·m (0.90 kgf·m, 78 in·lb)
•
Apply silicone sealant to the inside of the rubber grommet
[D].
Sealant - Kawasaki Bond (Silicone Sealant): 92104-0004
•
Tighten the breather case mounting bolts.
M6 × 55 Bolts [E]
M6 × 45 Bolt [F]
Torque - Breather Case Mounting Bolts: 7.8 N·m (0.80
kgf·m, 69 in·lb)
•
Install the breather hose clamp pinch head [G] as shown.
Oil Separator Tank Removal
•
Remove:
Seat (see Hull/Engine Hood chapter)
Breather Hose Clamps [A] (slide out)
Breather Hoses [B]
Mounting Screws
Braket
○
Be careful not to drop the nuts [C].