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ENGINE BOTTOM END 8-3
Exploded View
Torque
No. Fastener
N·m kgf·m ft·lb
Remarks
1 Crankshaft Sensor Cover Bolts 7.8 0.80 69 in·lb
2 Engine Bracket Mounting Bolts 29 3.0 22 L
3 Timing Rotor Bolt 29 3.0 22 L
4 Connecting Rod Nuts – – – MO, see text
5 Oil Passage Plugs 20 2.0 14 L
6 Stator Mounting Bolts 12 1.2 104 in·lb L
7 Grommet Cover Bolts 9.8 1.0 87 in·lb L
8 Magneto Cover Bolts 20 2.0 14
9
Output Cover Bolts
7.8 0.80 69 in·lb
10 Output Shaft 245 25.0 180 MO
11 Coupling 98 10 72
12 Crankcase Bolts (M10) 50 5.0 36 MO, S
13 Crankcase Bolts (M8) 29 3.0 22 MO, S
14 Crankcase Bolts (M8) 29 3.0 22 S
15
Crankcase Bolts (M6)
12 1.2 104 in·lb
S
D: Do not apply any grease or oil.
G: Apply grease.
L: Apply a non-permanent locking agent.
LG: Apply liquid gasket (Kawasaki Bond: 92104-1062).
M: Apply molybdenum disulfide grease.
MO: Apply molybdenum disulfide oil solution (mixture of the engine oil and molybdenum disulfide
grease in a weight ratio 10 : 1).
R: Replacement Parts.
S: Follow the specific tightening s equence.
SS: Apply silicone sealant.
WG: Apply water resistant grease.